Shell Mold Casting
  • Shell Mold Casting Shell Mold Casting
  • Shell Mold Casting Shell Mold Casting
  • Shell Mold Casting Shell Mold Casting
  • Shell Mold Casting Shell Mold Casting
  • Shell Mold Casting Shell Mold Casting
  • Shell Mold Casting Shell Mold Casting

Shell Mold Casting

With its extensive experience in aluminum alloy casting, iron casting, steel casting, precision machining, and mold manufacturing, Losier has become a trusted Chinese shell mold casting manufacturer and supplier for numerous overseas clients. Losier focuses on providing a one-stop supply chain service from shell casting → precision machining (CNC) → heat treatment → surface treatment → assembly, helping clients save at least 30% on overall costs and significantly shorten development cycles.

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Product Description

Shell Mold Casting is a metal casting process that uses resin sand to create a shell. It is widely adopted by industrial users worldwide due to its:

superior dimensional accuracy compared to conventional sand casting

smoother casting surfaces

higher consistency and stability

suitability for medium to large batch production

and its suitability for such production.

Advantages

Advantageous projects Explanation
High dimensional accuracy (tolerance up to ±0.02mm) Reduces post-processing and improves assembly accuracy.
Low surface roughness (Ra 1.6–12.5) Superior to sand casting, even approaching some precision casting results.
Wide range of applicable metals Suitable for aluminum alloys, iron, steel, stainless steel, copper, brass, etc.
Stable mechanical properties High density, uniform structure, and low porosity.
Low mass production cost Shell molds can be automated for high efficiency.
High consistency High reliability of products in the same batch, suitable for mechanical parts and safety components.

Application Scenarios

Losier's Shell Mold Casting products cover the following core industries, helping customers achieve higher reliability, longer lifespan, and lower cost production goals:

1. Automotive Parts

Function: Provides high-precision, wear-resistant castings

Scenario: Engine mounts, braking systems, chassis structural components

Result: Improved product stability, reduced failure rate, and lower after-sales costs

2. Construction Machinery

Function: Withstands high loads and is impact-resistant

Scenario: Critical components such as excavators, loaders, and piling equipment

Result: Service life increased by 20%+, long-term reliable operation

3. Valve & Pump Industry

Function: Achieves excellent sealing structures and corrosion resistance

Scenario: Chemical, petroleum, and water supply/drainage systems

Result: Improved equipment safety and longer maintenance intervals

4. Marine Hardware

Function: Salt spray resistant and corrosion resistant

Scenario: 5. Ship Hull Structures, Marine Pump Bodies, Guiding Components

Results: Adaptability to harsh environments, reduced component replacement frequency

5. Power & Industrial Components

Functions: Structural and performance stability

Scenarios: Electrical housings, power machinery components

Results: Ensures continuous equipment operation, improves industrial efficiency

Product Parameters and Specifications

Product Name Shell Mold Casting
Brand Losier
Origin China
Process Support Shell Casting, Sand Casting, Die Casting, Investment Casting, CNC Machining
Main Applications Automotive, Shipbuilding, Valves, Pumps, Construction Machinery, Power, Agricultural Machinery, Hardware, etc.
Available Services OEM, ODM, Custom Processing
Drawing Format DWG, DXF, STEP, IGS, STL, 3DS, PDF, JPG, Sketches, etc.
Sample Lead Time 1–3 days (without surface treatment) / 3–5 days (including surface treatment)
Minimum Order Quantity (MOQ) Negotiable
Size Range Manufactured according to your 2D and 3D drawings
Tolerances ±0.02mm or as per drawing requirements
Casting Roughness Ra 1.6–Ra 12.5

Machining Capability

Losier boasts a comprehensive machining system covering the entire casting supply chain.

1. Main Equipment

CNC Machining Centers

CNC Lathes

Milling Machines, Grinding Machines, Drilling Machines

EDM Machines, Cutting Machines

Fully Automated Casting Production Lines

Advanced Testing Equipment (CMM, Spectrometer, Hardness Tester, Metallographic Analysis, etc.)

2. Complete Process Support

Shell Molding

Sand Casting

Die Casting, Gravity Casting

CNC Precision Machining

Deburring, Sandblasting

Heat Treatment: Quenching, Tempering, Annealing, Normalizing

Leak Testing

Surface Treatment

3. Surface Treatment Options

Powder Coating

Polishing

Sandblasting

Zinc Plating

Electroplating

Laser Engraving

Silk Screen Printing

Painting

Machinable Materials

Lossier can process a wide range of metal materials, covering requirements from lightweight to high strength:

Aluminum alloy A356、ADC12、6061、7075
Iron castings Gray cast iron, ductile iron
Steel parts Carbon steel, alloy steel, stainless steel
Copper alloy Brass, bronze, red copper
Zinc alloy / Magnesium alloy Zamak, AZ series

Tooling & Mold Making

Losier has a professional mold workshop capable of producing high-precision shell casting molds.

Mold Materials

H13 / P20 / 718 / S7 / 304 / D3 / D2 / SKD61 / 8407 / FDAC / S136 / SKD11 / DC53

Mold Base Standards

LKM Standard

HASCO Standard

Custom Mold Bases

Design Software

CAD / CAM / CAE / Pro-E / UG / CATIA / Moldflow / SolidWorks

Difference between shell mold casting and sand casting

Project Shell mold casting Ordinary sand mold casting
Dimensional accuracy High Medium
Surface roughness Good Rougher
Unit cost Slightly higher Low
Batch cost Lower Unstable
Consistency Strong General
Applicable fields Precision structural parts General structural components

We offer custom shape and size options to meet our customers' specific needs, including the ability to accommodate their unique drawings and specifications. Our services include not only casting, but also machining (if required) and surface treatment, providing a complete solution for our customers.

Shell Mold CastingShell Mold CastingShell Mold CastingShell Mold CastingShell Mold Casting
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